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Equipment Breakdown Coverage *

The risks are real; so is the protection

On large and small farms alike, losses from equipment breakdown typically cost thousands of dollars and can easily climb into tens of thousands. Farm equipment breakdown coverage is an affordable way to protect farms and ranches from serious financial loss.

Today, more than ever, the risk of equipment breakdown is real. As a separate policy or part of a farmowners insurance package, equipment breakdown coverage protects the equipment farmers have come to depend on every day.

COMPUTERS AND ELECTRONICS

Today, technology is part of farm life. Modern operations using precision farming techniques are high-tech intensive with GPS and other sophisticated systems. But even traditional farms now rely on office computers, phones and communications systems that contain sensitive electronic technology.

High-tech equipment is fragile, highly prone to breakdown and typically, once damaged, must be replaced. In many cases, loss of farm income due to breakdown compounds the costs.

Common Causes of Computer and Business Equipment Breakdown

  • Power surges
  • Power interruptions
  • Electrical line surges
  • Insulation deterioration
  • Overload

A Typical Loss

Circuit board failure caused controls for automatic dispensing pumps to fail and release more than 483,000 lbs. of liquid cattle feed.

TOTAL PAID LOSS: $31,506

ELECTRICAL DISTRIBUTION

A variety of electrical equipment is critical to a daily farm and ranch operations. Electrical generators provide power for remote areas or serve as back-up to primary energy sources. Electrical panels, circuit breakers and cables control flow of power to the farm.

On farms and ranches, many of the conditions that cause breakdown are more extreme than in other business environments. Temperature changes, rain, dirt and dust - all part of the farm environment - contribute to equipment breakdown risk.

Common Causes of Electrical and Electronic Equipment Breakdown

  • Power surges and fluctuations
  • Loose connections
  • Moisture or high humidity
  • Dirt and dust
  • Overloading
  • Insulation deterioration
  • Inadequate maintenance

A Typical Loss

A farmer's co-op had to replace a utility transformer shorted out by a power surge. A rental generator also was needed.

TOTAL PAID LOSS: $78,234

MECHANICAL EQUIPMENT

The motors, gears and many mechanical parts in pumps, pivot irrigation, milking carousels and other farms and ranch equipment are subject to a variety of breakdown risks. Operating for long hours and often stretched to maximum capacity, this equipment is constantly at risk of breakdown.

Most mechanical equipment also contains electrical parts and, on today's farms, it is highly automated, controlled by sensitive high-tech equipment that increases the risk of breakdown.

Common Causes of Mechanical Equipment Breakdown

  • Lack of lubrication
  • Oil contamination
  • Misalignment
  • Metal fatigue
  • Vibration
  • Electrical disturbances

A Typical Loss

Overloading of a grain elevator caused a crack in the main gearbox.

TOTAL PAID LOSS: $15,452

REFRIGERATION AND CONTROLLED ENVIRONMENTS

Dairies, ranches and other types of farms depend on refrigeration to keep milk, medicine, breeding materials and other farm essentials cool. Equipment breakdown of refrigeration systems can be costly and can also cause spoilage.

For farmers and ranchers managing animals indoors, environmental control is a must. Equipment is key to regulating temperature and air flow, but compressor motors fail and other parts break down frequently. A breakdown can mean equipment loss and loss of farm income.

Common Causes of Refrigeration and Air Conditioning Breakdown

  • Control failure
  • Vibration
  • Loss of lubrication
  • Rapid weather change
  • Scale buildup

A Typical Loss

A fruit farmer lost 825 lbs of refrigerant when a failed piston rod caused a compressor breakdown.

TOTAL PAID LOSS: $14,548

BOILERS AND PRESSURE VESSELS

Boilers are widely used to generate and distribute heat and hot water. Other types of pressure vessels found on farms include sterilizers and air tanks.

Increasingly, dairies and hog farms are generating power from waste, burning methane to product energy for their operations. Boilers and pressure vessels are major parts of co-generation systems.

Common Causes of Boiler and Pressure Vessel Breakdown

  • Pump failure
  • Low water cut-off mechanism failure
  • Control failure
  • Scale buildup
  • Inadequate controls of safety devices

A Typical Loss

A boiler used to heat a mushroom farm's growing room overheated due to lack of water, resulting in extensive repairs.

TOTAL PAID LOSS: $18,768

 

* Exerpted from Hartford Steam Boiler Inspection and Insurance Company.

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